主要用途:

BNGGS系列大輸液灌抽充塞聯(lián)動機為玻璃瓶大輸液生產(chǎn)中灌裝、抽真空充氮氣、加塞三個主體旋轉(zhuǎn)工位合為一體的一臺包裝機。先進(jìn)的管道式灌裝、抽真空再充氮氣、加塞部位采用真空抓塞，整機采用機械手夾持瓶頸定位并交接，該機器的設(shè)計不僅適用于普通大輸液的生產(chǎn)，也立足于脂肪乳、氨基酸、中藥注射劑及其它高端輸液產(chǎn)品的生產(chǎn)，因此，除系統(tǒng)的本身要滿足新版GMP的要求外，重點在灌裝后抽真空充氮的方式上與原大輸液灌裝系統(tǒng)有著“質(zhì)”的區(qū)別。

Main Applications:

BNGGS infusion filling-corking linkage machine is a packing machine that merges filling in infusion production, vacuumizing-nitrogenizing and corking in one. Advanced pipeline filling, vacuumizing- nitrogenizing, vacuum corking, and manipulator holding bottleneck to locate and connect make this design not only be applicable to ordinary infusion production but also to high point transfusion such as fat milk, amino acid, Chinese medicine injection, etc. It is different from the previous infusion filling system not only in satisfying the new GMP but also in the way of vacuumizing and nitrogenizing.

性能特點:

• 結(jié)構(gòu)緊湊、安裝簡捷、操作方便、先進(jìn)的機、光、電、氣一體化自動控制，自動化程度高，操作人員減少，生產(chǎn)效率高，生產(chǎn)線長度大為縮短，節(jié)省空間;
• 采用控制簡單而獨特可靠的氣動閥的灌裝時間控制計量，實現(xiàn)無瓶不灌裝，保證計量的精確;
• 采用獨特的交替抽真空充氮氣方式，增加了抽真空和充氮氣時間，既提高了生產(chǎn)效率，又可靠地控制了瓶內(nèi)殘氧量;
• 采用控制簡單而獨特可靠的氣動閥的開、關(guān)時間控制實現(xiàn)對瓶內(nèi)的抽真空和充氮氣，實現(xiàn)不抽真空不充氮功能，保證充氮質(zhì)量，節(jié)約氮氣;
• 利用旋渦氣泵進(jìn)行真空抓塞，對工作室無任何污染;
• 采用機械手夾持瓶頸，準(zhǔn)確對中，保證壓塞頭在抓塞，壓塞過程中精確定位;
• 膠塞軌道設(shè)計合理，膠塞輸送過程中接觸的零部件均打磨光滑并拋光，輸送料斗中的導(dǎo)向結(jié)構(gòu)具有剔除膠塞反向和重疊功能。

Performance Characteristics:

• With compact structure, simple installation, easy operation, advanced automatic control with machines, light, electricity in one, this machine has high automatic level, high production efficiency, and it can also economize manpower, shorten production line and save space.
• Simple and reliable pneumatic valve is adopted to calculate filling to ensure exact measurement of quantities. No bottles, no filling.
• The way of alternating vacuumizing and nitrogenizing increase the time of evacuating and filling, which not only improves the production efficiency but also reliably control the remaining oxygen.
• The on-off time of simple and reliable pneumatic valve is controlled to ensure the quality of filling nitrogen and save nitrogen. It can vacuumize the bottle and then insert nitrogen. No vacuumizing, no filling nitrogen.
• Vortex air pump is adopted to vacuumize and cork without any pollution in the studio.
• Manipulator holds the bottleneck to ensure the accurate positioning during the process of cork head’s corking and pressuring.
• The plug rails are reasonable designed. The spare parts are polished by which the plug transport and the guide frame in the conveyer bucket can eliminate the plugs’ reversing or overlapping.

主要技術(shù)參數(shù)：

• 適用容量規(guī)格：50ml-500ml規(guī)格
• 灌裝工位：32個 充氮工位：32個 加塞工位：20個
• 灌裝工位：24個 充氮工位：24個 加塞工位：18個
• 產(chǎn)量：充氮生產(chǎn)時≥200瓶/分鐘(不充氮生產(chǎn)時≥300瓶/分鐘)、充氮生產(chǎn)時≥120瓶/分鐘(不充氮生產(chǎn)時≥200瓶/分鐘)
• 計量誤差：±1%
• 加塞合格率：≥99.8%
• 瓶內(nèi)殘氧量：≤1.5%
• 電機容量：12.25Kw
• 總重量：～6500Kg(5600Kg)
• 外形尺寸：4950×2100×2200(mm)、4150×1700×2200(mm)

Main Technical Specifications:

• Applicable volume: 50ml-500ml
• Filling station: 32 Nitrogenization station: 32 Corking station: 20
• Filling station: 24 Nitrogenization station: 24 Corking station: 18
• Production capacity: With nitrogenization≥200b/min (Without nitrogenization≥300b/min)、With nitrogenization≥120b/min (Without nitrogenization≥200b/min)
• Metering error: ±1%
• Corking qualified rate: ≥99.8%
• Remaining oxygen: ≤1.5%
• Electric motor capacity:13.2Kw()
• Total weight: ～6500Kg(5600Kg)
• Dimensions: 4950×2100×2200(mm)、 4150×1700×2200(mm)